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Discussion Starter · #1 ·
Hey All,

Introducing the newest edition to the Fabspeed Motorsport Hanger, our brand new 2020 718 GT4. Before the engineering and development chat begins, we'd like to offer an invitation to stop by Fabspeed headquarters and sample the collection of air-cooled and water-cooled cars we have on hand. We’ve received a lot of questions after releasing teasers on our plans so we’ll get right to it.

As you all know, the long-awaited 718 GT4 returns to the flat-six. This 4.0 liter engine will also be used in the Spyder and the GTS and we will be releasing a full product suite for all of these cars.


Our Plans:

Utilizing our Fabspeed engineering team we 3D scanned all the exhaust system components while on the car (pictures and video) and exhaust removed from the car on the bench using a Creaform Handyscan 700 laser scanner and our Romer Faro CMM. This data cloud was rendered into a solid models of all components to build 3D models of all new parts and fixtures. and transferred into Tezet CAD (swiss CNC mandrel bending software) and then sent to our Unison limited defense quality all electric mandrel bender www.unisonltd.com


Expect to see performance headers, both catted and catless (for all-out Competition Racing use only). Fabspeed’s partner HJS Emissions Technology Germany is consulting with our team here in Fort Washington PA to choose the optimal 200 CPSI tri-metallic catalytic converter to maximize emissions legal power and enhanced flat- 6 sports car sound. The HJS Katalasaytors have never been imported to North America before and are massive EURO 6 homologated 200 cell HD units. We’re going to use the largest diameter cats we can fit on the car, which means more flow and NO CEL, no P430/P420 codes, and no ECU tune required to pass emissions. The headers are currently running through our R&D teams hands, so unfortunately we cannot divulge any pictures or designs as of yet. But stay tuned as we take over 25+ years of Fabspeed experience in Porsche air-cooled and water-cooled engines and performance exhaust to maximize power.

Our next focus in searching for more performance and sports car sound was eliminating the left and right pipes that connect the headers to the rear muffler or back-box. These connecting pipes on the 2020 718 GT4 street car have ceramic Gas Particulate Filter, GPF, that attenuate sports car sound.



The main goal of these filters is to eliminate soot from the exhaust caused by direct injection. Particulate filters are typically employed on diesel trucks to eliminate soot and... “Rolling Coal”.

Personally we are all for helping out mother earth, but we also get tickles in our jimmies with the sound of that 4.0L flat six! We have some preliminary builds going and wow the sound results are awesome! (see the video). This upgrade will be a simple “do it yourself” install, no check engine lights, and will save roughly 9 lbs 3.5KG from the car.


The Fabspeed Over Axle GPF Delete Pipes were CAD designed and CNC mandrel bent in 1 piece stainless steel inhouse at Fabspeed Motorsport. The T304L flanges were CAD designed and waterjet cut on our FLOW Mach 3 waterjet at 97,000PSI and cleaned up on our HAAS VF2 mill. Notice our 2 into 1 merge collector with an internal knife edge for maximum flow and maximum scavenging to both inlets on the GT4 rear back-box muffler. Premium polished signature #2 finished with laser engraving all completed at Fabspeed Motorsport.



Next up for the mighty GT4 is a bespoke rear valvetronic exhaust muffler back box section. Helical Limited, Fabspeed’s United Kingdom partner was consulted. Helical recommended their super high temperature valves that they supply to Porsche AG for their Porsche GT3/GT3RS cars. Fabspeed Motorsport was appointed by Helical England as the exclusive importer distributor of Helical Aerospace components over 7 years ago. Fabspeed stopped using Chinese Asian exhaust valves as they all failed while new and especially failed when subjected to high heat, high performance engines and Track Day events. Caveat Emptor.

The new 718 4.0 liter rear muffler system we have CAD designed will feature Fabspeed’s trademark X-pipe design that creates increased flow and more high pitched sports car sound. There will also be a racing, super lightweight option. All rear Fabspeed catback/ GPF back systems will be simple direct bolt-on systems with no CEL’s, and will significantly cut down on weight off the back end for better mid-engine handling. Lower polar moment of inertia.

Fabspeed has multiple bolt-on exhaust tips options ready for sale. Dual tips in Matte Carbon Fiber, Polished Stainless Steel, Brushed Single Wall Stainless Steel, and Satin Black. For sound reduction for the stock OEM muffler we have 90 degree Brushed Turn Down tips.

Looking to simply upgrade the aesthetics of the back end of the car. Loosen the OEM clamp with an E12 Inverted Torx socket, and tighten up the new Fabspeed tip with a 13mm wrench. We also will offer 90 degree turn down tips for track days, simply swap off your tips and skate by at Laguna Seca!

For the interior we have developed Carbon fiber track matts to protect your carpet and interior.

Stay tuned for other products to come as well as pictures, in house dyno numbers, and sound clips. Fabspeed is so excited to have this absolutely stunning powerhouse of a car to work with. Follow us on Instagram, Facebook and Twitter for daily updates!

As always, we want to give the people what they deserve. Be ready for some big stuff, we’re just getting started. Once comfortable, feel free to cruise by and take a tour of our 26,000 sq ft facility and test drive our cars and see the 1st 718 GT4 delivered in North America from Porsche of Delaware.
 
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Discussion Starter · #2 ·
Here's a quick teaser on our Prototype Valvetronic Exhaust and Over Axle GPF delete pipes - if you'd like to follow along with our development process, we're offering exclusive email updates:

We're also giving away $250.00 Fabspeed Giftcard to a lucky winner!

 

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Nice! I was giving you guys **** on YouTube today hoping to see the Dyno numbers. 😁
 
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Discussion Starter · #5 ·
Nice! I was giving you guys **** on YouTube today hoping to see the Dyno numbers. 😁
Welp...the wait will soon be over and we will be giving you the **** you are looking for. Stay tuned today...:D
 

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Ok, so 2 things:

  1. I thought that the idea was there's no way to remove the GPF without a very complicated retune, since the back pressure of the GPF is "built in" to the ECU. Or I thought I read that somewhere.
  2. Does anyone think that even with the GPF deleted it's just doesn't sound that good? I'd almost rather have a 981 if I was going for pure sound.
 
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Discussion Starter · #8 ·
Ok, so 2 things:

  1. I thought that the idea was there's no way to remove the GPF without a very complicated retune, since the back pressure of the GPF is "built in" to the ECU. Or I thought I read that somewhere.
  2. Does anyone think that even with the GPF deleted it's just doesn't sound that good? I'd almost rather have a 981 if I was going for pure sound.
Hi there, we saw your post so just dropping a quick response. With a small change like a GPF delete these modern cars quickly relearn and re-calibrate based on live back pressures. Gains are present (while not massive for this mod alone) but the sound is pretty noticeable in our opinion. Let us know if you have any other questions or thoughts as we finalize development on the 20 GT4 product line.
 

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With a small change like a GPF delete these modern cars quickly relearn and re-calibrate based on live back pressures.
If that's the case, then I don't understand why Porsche includes the inert GPFs for non-EU markets. Porsche / Andreas Preuninger claimed they had to include the inert GPFs to allow for a single, global tune. If the ECU will re-learn after a GPF delete, then why would Porsche incur the added expense of shipping GPFs globally? Maybe there's some obscure regulatory requirement that requires re-testing if they remove the GPFs, and it's actually cheaper to include inert ones? I've seen stranger things…
 
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Discussion Starter · #10 · (Edited)
More Flow=More Go Here are the dyno results for the 718 GT4 with Fabspeeds Valvetronic Cat Back and GPF Over Axle Delete Pipes.....
Click here to get on the list and pre-order yours..
GT4 Product Suite Pre-order

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If that's the case, then I don't understand why Porsche includes the inert GPFs for non-EU markets. Porsche / Andreas Preuninger claimed they had to include the inert GPFs to allow for a single, global tune. If the ECU will re-learn after a GPF delete, then why would Porsche incur the added expense of shipping GPFs globally? Maybe there's some obscure regulatory requirement that requires re-testing if they remove the GPFs, and it's actually cheaper to include inert ones? I've seen stranger things…
I've seen YouTube videos that essentially say the same thing. I've heard that the ecu automatically adjusts to any modifications and brings the power output back down to stock values.
 
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Discussion Starter · #12 ·
In this video our shop GT4 has our Modular RENNKRAFT Headers in the Race configuration, Over Axle GPF Delete Pipes, and our Valvetronic Exhaust. We rev it with the Valvetronic valves closed first and then open. This was the first start of the car with this exhaust setup. As soon as it started the whole shop cam running to hear it. Not that any of us needed to be closer to hear it since you could hear it outside the building a mile down the road.

 
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Discussion Starter · #13 ·
In this video, we compare the sound of a stock 2020 718 Cayman GT4 to the same car equipped with our Catted RENNKRAFT™ Modular Street Headers in, Over Axle GPF Delete Pipes, and Valvetronic X-Pipe Exhaust. This full exhaust system is a bolt-on modification for the 2020+ 718 Boxster/Cayman GT4, Spyder, and GTS. Basically any Cayman or Boxster that gets the 4.0l motor. Hear the car rev, drive-by under hard acceleration, and also what it sounds like outside and inside the car under normal driving and hard acceleration. We also compare with PSE on and off.



 
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Discussion Starter · #15 ·
These modular headers are the perfect solution for any street driven 4.0 liter Cayman or Boxster. Our modular design features a quick release V-band connector that allows the owner to easily swap between our German made HJS 200 cell cats and a cat bypass “straight pipes” for track use. Rennkraft, translated from German is “race power”. These unique headers offer true street and racetrack functionality in an innovative precision engineered package.

SOUND:

Many have complained about the lack of sound with the new 718 4.0 Liter cars, these high flowing headers completely solve that issue. Equipped with our 200 cell cats, you will get a louder exhaust note with a much more raw sound. Higher frequency tones are more defined, and deceleration burbles are more robust and transparent. With the cat bypass pipes installed, you're in store for a sound much more akin to a 911 CUP car than a Porsche street car. The volume isn't overbearing, but the sound is very aggressive and race bred. It totally changes the character of the car. With the stock muffler in place, there is no drone what-so-ever, even with our Over Axle GPF Delete Pipes also installed.

POWER:

After extensive dyno development we found that mid length headers made the most power across the entire power band. With no tune, compared to a stock car we gained 31 whp and 19 ft/lbs of TQ at 7400 RPM with Sport Cats and 33 whp and 24 ft/lbs of TQ at 7200 RPM with Cat Bypass Pipes installed. That's a gain of 33 HP and 36 HP, respectively, at the crank! Peak horsepower also increased from our baseline of 383 whp to 405 whp with our HJS Sport Cats and 409 whp with Cat Bypass Pipes. See our dyno graph above for more details.

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FEATURES:

  • Fits all Porsche 4.0L Cayman/Boxster GT4/GTS/Spyder vehicles 2020+

  • Impressive dyno proven power gains of 31 whp and 19 ft/lbs of TQ with the Sport Cats and 33 whp and 24 ft/lbs of TQ with Cat Bypass installed
  • Save 2 lbs / 0.9 KGs with Sport Cats and 7 lbs / 3.2 KGs with Cat Bypass compared to the factory headers
  • Modular design that uses a V-band clamp so one can quickly swap between cats and cat bypass
  • Switching to cat-bypass for track events prevents catalytic converter degradation during all out competition racing abuse
  • F1 style high velocity merge collectors
  • Designed from 3D scans of the OEM headers so we can achieve perfect bolt-on fitment
  • We use German-made HJS HD tri-metallic 200-cell EURO 6 homologated catalytic converters for the best performance and reliability
  • We use the largest catalytic converters that will fit in the factory location for maximum flow
  • Flows 93% of a 2.5 in straight pipe
  • Optimized for maximum performance with NO catalyst generated check engine light, guaranteed, when Sport Cats are installed
  • No ECU tune required
  • NOT EPA or CARB Certified and not be used on street driven vehicles
  • Will fit with any brand of aftermarket exhaust system designed to work with the factory headers
  • Built 100% in house at Fabspeed Motorsport USA in Fort Washington, PA
  • These are the very finest headers for the 718 4.0 liter cars and where developed in collaboration with HJS Emissions Technology
  • 25+ years of air-cooled and water-cooled Porsche experience went into our design for these hand-crafted headers
  • Constructed from CNC mandrel-bent T304L stainless steel
  • Simple DIY (Do-It-Yourself) bolt-on installation, no cutting or welding required
  • All Fabspeed performance products are backed by the Fabspeed Lifetime Warranty
 
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Discussion Starter · #16 ·
An update on our GT4!

We have run every combination of systems we make on our shop GT4 at this point, currently, we are running the full package + SS delete. Truly an absolute symphony!

With our new 992 GT3 delivered, we are already looking to the future. GT4RS allocation acquired, can't wait to have it in.


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